Macgenius India Pvt. Ltd. is India’s leading company in skilled manpower supply for the Engineering, Procurement and Construction space. We deliver integrated services for Commissioning, Pre-Commissioning & Commissioning. We are a strong and motivated team of engineers and technicians who are passionate about helping you meet your project deadlines. Commissioning is a mission-critical stage for an engineering project of any scale, which demands a high level of technical excellence and operational expertise. We leverage our decades of acumen and experience to offer skilled manpower for making your project a grand success. In the project pre-commissioning stage, we make detailed plans and submit it to the client for approval.

Strict adherence to the highest quality standards is the hallmark of Macgenius India Pvt. Ltd.. During the commissioning phase of your project, it is important to keep strict control over the material and service quality. We also work towards ensuring that the environmental conditions will not affect the project when it is launched. Testing and Commissioning are extremely important to keep the project equipment safe and active. The experienced and professionals engineers at Macgenius India Pvt. Ltd. are fully equipped to handle the site with safety, quality and efficiency on the system, in both pre-commissioning and commissioning stages.

We are experts in complete substation equipment testing and complete functional relay and controls testing. We have the complete suite of modern testing equipment for enabling us to do complex testing in commissioning and pre-commissioning services for our clients in India and abroad. At Macgenius India Pvt. Ltd., our experts in commissioning services will help you keep total control of your equipment assembly and ensure that any risks are managed instantly and effectively. For providing most comprehensive solutions to your projects, our engineers and technicians work as a perfect team.

We provide the following Pre-Commissioning & Commissioning Services:

Basic Engineering

• P & I diagrams (including line sizing)
• Process & Utility flow diagrams
• Specifications for various utility package units
• Specifications for various vessels and process items like pumps, blowers and compressors
• Specifications for instruments (local as well as panel mounted)
• Specification for various Electrical items
• Piping specifications (including line list with Insulation details) Loop summaries
• Basic equipment layout (taking into consideration all the statutory requirements)
• Specifications and sizing for various items like orifice, steam traps, safety valves etc.

Detailed Engineering

• Civil & Structural Engineering
• Equipment Engineering
• Piping Engineering
• Electrical Engineering
• Instrumentation Engineering
• Insulation and Painting

Project Management

• Project Planning and scheduling
• Project Co-ordination and Management

Construction Supervision

Site Management And Construction Supervision

Procurement Assistance / Expediting

• Floating Inquiry
• Technical and Commercial Bid Analysis
• Purchase Recommendation
• Expediting Services

As Built Drawing Preparation / CAD Conversion (Cadding / Scanning / Digitization)

Scanning blueprints, mechanical drawings, aerial photos etc. have redefined the use of archives. Once scanned, the images are in a digital format and can be saved on to CDs. One CD stores up to 650 MB (possibly over 1000 drawings).

Macgenius India Pvt. Ltd. has backward integrated to provide CAD services. We have 5 professional scanners and 2 plotters to handle bulk volumes of scanning work.

We use latest software for noise / dirt removal and cleaning of drawings.

Scanning and Digitization work is handles by experienced manpower.

Macgenius India Pvt. Ltd. pays utmost importance on Quality of the drawings scanned and digitized. All documents / drawings are thoroughly checked before forwarding to client for their comments and finalisation.

We assure full confidentiality of client documents and property by signing confidentiality agreement when we offer Pre-commissioning & Commissioning services.

Inspection Services

• Pressure vessel
• Storage Tanks & Installation for Chemicals, LPG etc.
• Lifting Gear & Material Handling Systems
• Power Generation / Transmission / Distribution Systems
• Line Pipes to API / Standards
• Port Utilities
• Fire Fighting Installations
• Machinery & Equipment
• NDT Evaluation of Pressure Vessel / Welds
• Energy Audits
• Safety System Audits
• Risk Analysis & Hazop Studies
• Preparation of Disaster Management Plan
• Finite Element Analysis of Structures

Start-up, Pre-commissioning & Commissioning Assistance

Macgenius India Pvt. Ltd. has proven potential to provide pre-commissioning and commissioning services with its specialized manpower.

As our partner, we thoroughly plan and master the various and specific operations involved in the commissioning and start-up of plants.

Macgenius India Pvt. Ltd. can offer following services:

• Comments on Engineering Drawings
• Prepare commissioning and start-up manuals
• Pre-commissioning management
• Deputation of Pre-commissioning specialist
• Witness of Instrumentation calibration, Hydro testing, Pipe flushing, etc.
• Testing Equipment
• Start Run activities
• Test Run and also initial phase of operation of field plant.

Operation & Maintenance

Macgenius India Pvt. Ltd. offers a fully managed service with respect to the Operation and Maintenance of a wide range of industrial units.

During pre-commissioning and commissioning stages, we can instantly respond to our client’s needs to outsource either by working in close partnership with operating companies or as members of alliances with other contractors and consultants.